Small deep hole drilling electro discharge machining process optimization using Taguchi method

Small deep hole drilling in high hardness metals is an operation beyond the reach of the conventional drilling machine process, and one of the most suitable processes for this operation is the Electro Discharge Machining, EDM. Due to the numerous variables involved in electro discharge machining and...

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Main Authors: Jiménez-Chavarro, Guillermo, Vieira-Porto, Arthur José, Hideaki-Tsunaki, Roberto
Format: Online
Language:spa
Published: Universidad Pedagógica y Tecnológica de Colombia 2016
Subjects:
Online Access:https://revistas.uptc.edu.co/index.php/ingenieria/article/view/4634
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author Jiménez-Chavarro, Guillermo
Vieira-Porto, Arthur José
Hideaki-Tsunaki, Roberto
author_facet Jiménez-Chavarro, Guillermo
Vieira-Porto, Arthur José
Hideaki-Tsunaki, Roberto
author_sort Jiménez-Chavarro, Guillermo
collection OJS
description Small deep hole drilling in high hardness metals is an operation beyond the reach of the conventional drilling machine process, and one of the most suitable processes for this operation is the Electro Discharge Machining, EDM. Due to the numerous variables involved in electro discharge machining and the restrictions imposed by the small size, it is necessary to determine the precise adjustment level for each of the variables in order to reach an efficient and good quality machining process.This paper shows how using a Taguchi L27 orthogonal arrangement, the cleaning effect of the electrical variables, and the electrode diameter on the machining characteristics of small diameter holes in a DIN 1.3344 work piece, made it possible to be analyzed. The experimental analysis results and their data turned into noise signals, allowed to optimize the material removal rate, the feed rate drilling speed, the electrode wear and the surface roughness.
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spelling oai:oai.revistas.uptc.edu.co:article-46342022-06-15T16:22:40Z Small deep hole drilling electro discharge machining process optimization using Taguchi method Optimización del mecanizado de agujeros profundos de pequeño diámetro por electroerosión usando la metodología Taguchi Jiménez-Chavarro, Guillermo Vieira-Porto, Arthur José Hideaki-Tsunaki, Roberto Electro Discharge Machining (EDM) high speed steel small and deep hole drilling Taguchi method acero rápido electroerosión método Taguchi perforación profunda Small deep hole drilling in high hardness metals is an operation beyond the reach of the conventional drilling machine process, and one of the most suitable processes for this operation is the Electro Discharge Machining, EDM. Due to the numerous variables involved in electro discharge machining and the restrictions imposed by the small size, it is necessary to determine the precise adjustment level for each of the variables in order to reach an efficient and good quality machining process.This paper shows how using a Taguchi L27 orthogonal arrangement, the cleaning effect of the electrical variables, and the electrode diameter on the machining characteristics of small diameter holes in a DIN 1.3344 work piece, made it possible to be analyzed. The experimental analysis results and their data turned into noise signals, allowed to optimize the material removal rate, the feed rate drilling speed, the electrode wear and the surface roughness. Realizar agujeros profundos de pequeño diámetro en metales de alta dureza es una operación que está fuera del alcance del proceso de perforación con arranque de viruta, uno de los procesos más adecuados para ello es el mecanizado por electroerosión. Debido a las múltiples variables involucradas en electroerosión y a las restricciones impuestas por las dimensiones reducidas, es necesario determinar el nivel de ajuste preciso de cada una de las variables para realizar un mecanizado eficiente y de buena calidad. Usando un arreglo ortogonal L27 Taguchi, fue posible analizar el efecto de las variables eléctricas, de limpieza y del diámetro del electrodo sobre las características del mecanizado de perforaciones de pequeño diámetro en piezas de acero rápido DIN 1.3344. El análisis de los resultados experimentales y su conversión a señales de ruido permitieron optimizar la tasa de remoción de material, la velocidad de avance de perforación, el desgaste del electrodo y la rugosidad superficial. Universidad Pedagógica y Tecnológica de Colombia 2016-05-03 info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion investigation investigación application/pdf text/html https://revistas.uptc.edu.co/index.php/ingenieria/article/view/4634 10.19053/01211129.4634 Revista Facultad de Ingeniería; Vol. 25 No. 42 (2016); 111-122 Revista Facultad de Ingeniería; Vol. 25 Núm. 42 (2016); 111-122 2357-5328 0121-1129 spa https://revistas.uptc.edu.co/index.php/ingenieria/article/view/4634/3805 https://revistas.uptc.edu.co/index.php/ingenieria/article/view/4634/5056
spellingShingle Electro Discharge Machining (EDM)
high speed steel
small and deep hole drilling
Taguchi method
acero rápido
electroerosión
método Taguchi
perforación profunda
Jiménez-Chavarro, Guillermo
Vieira-Porto, Arthur José
Hideaki-Tsunaki, Roberto
Small deep hole drilling electro discharge machining process optimization using Taguchi method
title Small deep hole drilling electro discharge machining process optimization using Taguchi method
title_alt Optimización del mecanizado de agujeros profundos de pequeño diámetro por electroerosión usando la metodología Taguchi
title_full Small deep hole drilling electro discharge machining process optimization using Taguchi method
title_fullStr Small deep hole drilling electro discharge machining process optimization using Taguchi method
title_full_unstemmed Small deep hole drilling electro discharge machining process optimization using Taguchi method
title_short Small deep hole drilling electro discharge machining process optimization using Taguchi method
title_sort small deep hole drilling electro discharge machining process optimization using taguchi method
topic Electro Discharge Machining (EDM)
high speed steel
small and deep hole drilling
Taguchi method
acero rápido
electroerosión
método Taguchi
perforación profunda
topic_facet Electro Discharge Machining (EDM)
high speed steel
small and deep hole drilling
Taguchi method
acero rápido
electroerosión
método Taguchi
perforación profunda
url https://revistas.uptc.edu.co/index.php/ingenieria/article/view/4634
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